1MW Generator Load Bank Outdoor Design

1MW/1000kW 3 phase AC air cooled resistive load bank generally used for generator load test,UPS test and other load test.

 

 

1MW generator load bank has the functions of static, fluctuation, sudden loading and unloading test of diesel generator set, real-time data acquisition, display, analysis, report and so on; Data storage adopts local storage and centralized display in the center to ensure data integrity and safety; Provide visual display and automatic analysis of various data charts, and provide analysis results; The functions of generator setting test, fluctuation test and transient test (sudden load addition and sudden load unloading) can test the maximum and minimum voltage, maximum and minimum current, maximum and minimum frequency and recovery time in case of sudden load change; 1MW load bank can not only measure all steady-state parameters, but also measure sudden addition, sudden discharge, voltage, current, frequency curve, voltage and current harmonic curve and harmonic content; It can complete the measurement of all electrical parameters of the generator. Automatically generate various charts and manually make charts, curves and test reports. Standardized operation and strong authority. Rich data content, strong report applicability, and can sign and change the format according to the needs of users; It has the function of harmonic analysis, and can analyze the 2 ~ 50th harmonic content and total harmonic content of voltage and current at the same time; Electric energy accumulation function; The system can meet the test of national standard, ship standard, military standard and telecommunication standard, and the test accuracy can meet the standard requirements.

 

 

Product name	1000kW resistive load bank;
Model number	RT1000kWLB;
Design	Outdoor design with canopy
Rated power	AC380V,400V,415V and other customized voltages are available;3 phase 4 wire; connected with tin plated copper bar;
Control power	AC380V,3 phase 4 wire,connected with quick coonector/terminal;
Frequency	50Hz/60Hz;
Loading accuracy	≤ 3%;
3 phase balance	Unbalance degree ≤ 3%;
Duty cycle	Continuous work
Insulation	F
IP rating	IP54
Operation mode	1)Local panel switching operation 2)Remote PC operation(Mod bus TCP communication protocol,PLC system,operation software,support load data save and printing);
Load steps	1kW resolution;1kW+2kW+2kW+5kW+10kW+10kW+20kW+50kW+100kW×9
Resistor	8020 Ni-Cr alloy finned resistor;
Cooling system	Forced air cooling;horizontal air intake and outlet;Axial fan,noise less than 80dB at 3m distance;
Enclosure	Q235 steel,powder coated.
Protection	High temperature,low air volume,phase sequence,short circuit,fan interlock,emergency stop;
Digital meter	Voltage,current,power,power factor and frequency;
Load expansion	Parallel expansion of multiple loads;
Standard	Meet international standard,ship standard,military standard and telecommunication standard
Movement	Forklift holes
Color	RAL 7035(industrial grey) or custimized RAL color number
Dimensions	2100mm*1510mm*1955mm (L*W*H)
Weight	1500Kg
Ambient temperature	-20℃ to 50℃
Humidity	Up to 100%
Altitude	Up to 2500m
Atmospheric pressure	86 to 106kPa
Warranty period	12 months start from commissioning at clients' ste
Packing	Wooden pallet + wooden case

 

Description	Qty
1000kW load bank
Factory test report	1
Wiring diagram	1
Maintenance and operation manual	1
Operation software(remote control)	1
Supper 6 category net cable(remote control)	50~100m

 

Our load bank main parts are the first level brand in the internal market and cooperated well during past 11 years. Good quality parts can make sure the load bank has good quality and long time service life base on the regular maintenance and normal operation.

 

 

1) After the equipment is used for half a year, the interior of the equipment should be treated with dust and cleaned with a vacuum cleaner. In the case of a harsh operating environment, the maintenance interval of the equipment should be appropriately shortened.

2) During the use of the equipment, the fan will vibrate slightly. After 2000 hours of use, the fan fixing parts should be reinforced.

3) If paint damage is found on the equipment, it should be repaired in time.

 

The seller promises to provide lifelong technical services, including the following:

1) The system quality assurance period starts from the date of system acceptance and lasts for 12 months.

2) The seller shall provide free maintenance for any quality problems that occur within the warranty period of the system.

3) After encountering problems, users are guaranteed to respond within 2-10 hours (time difference limit).

4) If it is necessary to dispatch technical personnel to the site to solve the problem, the seller shall ensure that they arrive at the site within 24-72 hours. Service personnel shall not evacuate until the problem is solved.

5) Users can permanently enjoy free technical consulting services.

6) Save complete product technical files for users.

7) After the end of the 12 month warranty period, we provide users with lifelong paid maintenance services at a cost only.

8) If necessary, the seller will upgrade and renovate the system for the user at the most favorable price.

9) You can contact the seller if any question you have.

 

1) What is the HS code?

HS code for load bank is 9030899090

2) What is the allowable duty cycle of these units when used continuously?

Generally the load bank will be designed to work continuously.The load bank with forced air cooling system,so long time work is available.

3) What is the expected lifespan of these units under regular use?

20 years

4) Are your load bank units designed for outdoor use and deployment?

Yes. We supply outdoor design.

5) What types of control interfaces do your load bank units support?

Control interface we supply include: RJ45,RS232,RS485

6) Are they compatible with common protocols such as Modbus, or perhaps other remote management solution or protocol?

Yes.they compatible with common protocols such as Modbus TCP.

7) Are these units readily available for immediate delivery or is there a lead time to consider?

There is no stock for load bank. because different customer has different requirement. Customer need to place order first and the production need about 30-50 days based on the power capacity of the load bank and quantity.

8) Do your units comply with relevant international standards for safety and performance?

The load banks design and produced based on following standards and we obtained ISO9001:2015,ISO14001:2015,ISO45001:2018 and CE certificates for load bank.

The design, production and service of the system shall strictly comply with the requirements of Quality Management System (GB/T19001-2008) and refer to the following standards.

> IEC62271-1 High-voltage switch gear and control gear

> IEC60529 Degrees of protection provided by enclosure(IP Code)

> IEC60204 Safety of machinery

> IEC61000 Electromagnetic Compatibility

> GB/T 2820.5-2009 Reciprocating Internal Combustion Engine Driven AC Generator Set Part 5: Generator Set

> GB/T 13032-2010 Marine Diesel Generator Set

> GB/T 1029-2005 Test Methods for Three Phase Synchronous Machines

> GB 14711-2006 Safety Requirements for Small and Medium Rotating Electrical Machines

> GJB 5785-2006 General Specification for Military Internal Combustion Generator Sets

> GJB 235-1997 General Specification for Military AC Mobile Power Station

> GJB 1488-92 Test Method for Power Supply of Military Internal Combustion Engines

9) Do you provide training or documentation for proper handling and operation of these units?

Yes. We will supply the operation instruction.

10) How to use the remote operation software?

We will supply you operation instruction and video for the remote operation software.