Custom Container Load Bank Company
Product Overview
1) Product overview
Product Features
- A customizable, containerized load bank for high-capacity power testing and commissioning.
Product Value
- Designed as combined resistive–reactive units (example model X5000L: 5,000 kVA apparent / 4,000 kW active at 400 Vac, PF 0.8) in a rugged outdoor container (ISO dimensions ~9500 × 2438 × 2800 mm, max weight ~20 t, IP54).
Product Advantages
- Air‑cooled with forced vertical exhaust, built for outdoor operation across a wide ambient range (≈ −20°C to +60°C) and configurable for different voltages, power factors and capacities.
Application Scenarios
2) Key product features
- Combined resistive and reactive loading to simulate realistic power system conditions (specified reactive capacity and PF control).
- Fine load stepping and resolution (multiple active and reactive steps; e.g., 100 kW active resolution, 10 kVAr reactive resolution) with AC contactor load switching.
- Robust mechanical and electrical design: copper busbars, 600 Vac insulation test, thermal emergency cut-out, airflow/fan protection, emergency stop.
- High‑capacity forced air cooling (multiple high‑power fans), containerized carbon‑steel enclosure with marine‑grade paint and ISO lifting points.
- Flexible control options: local manual, remote (PLC/computer), and integration with SCADA/cloud monitoring; customizable cooling direction, control power source and enclosure/IP level.
3) Product value
- Accurately replicates real-world loading for generators, UPSs and distribution systems to validate capacity, stability and protection settings.
- Reduces commissioning time and operational risk by enabling full-load and partial-load verification before putting equipment into service.
- Improves maintenance outcomes (exercise generators, prevent wet‑stacking, verify performance) and supports regulatory and warranty testing.
- Customizability ensures cost-effective solutions matched to specific site voltage, power, cooling and control requirements.
- Backed by ISO9001 processes and factory FAT checks for consistent quality and reliability.
4) Product advantages
- Heavy-duty, weatherproof container construction (marine paint, IP54) suited for outdoor deployment and transportability (standard ISO lifting points).
- Wide power range options (from small kW units up to multiple MWs and large containerized models) and extensive customization capabilities.
- Strong safety and protection suite (over‑temperature, fan interlocks, phase/fault detection, emergency stop).
- High ambient capability and altitude options, plus proven testing and quality control (pre‑delivery FAT with many checkpoints).
- Full lifecycle support: onsite commissioning, testing services, operator training and technical support from an experienced R&D and service team.
5) Typical application scenarios
- Generator and prime mover acceptance testing and routine load‑bank exercise.
- Commissioning and load‑testing of UPS systems, emergency power systems and switchgear.
- Power plant, utility and substation equipment verification and protection testing.
- Data centers, hospitals, telecom sites and industrial plants requiring planned load transfers and resilience validation.
- Factory testing, research labs, marine/offshore systems and any project needing controlled resistive/reactive load simulation.