Custom Rlc Load Bank for Generator Company
Product Overview
- Custom RLC Load Bank model RLC3500KWLB designed for high-power generator testing and commissioning.
- 3-phase AC, 400 V, 50/60 Hz, total capacity 3500 kW with combined resistive, inductive and capacitive load capability (2551 kVAR inductive, 1332.8 kVAR capacitive).
- Modular, containerized cabinet (9800×2438×2900 mm, 23 t) for indoor/outdoor use, continuous/temporary duty, CE/ISO9001:2015/SGS certified.
Product Features
- Multi-type loading: simultaneous resistive, inductive and capacitive steps; fine resolution down to 1 kVAr and many selectable steps for precise load staging.
- Comprehensive protections and intelligence: automatic unload & alarm for low airflow and high temperature, fan interlock, short-circuit/overcurrent fusing, emergency stop, and phase-sequence transfer protection.
- Operational feedback: dual indicators for system and fan status, LCD display and PLC control (Siemens). Load switching/jogging for selective step control.
- Robust mechanical & cooling design: forced-air horizontal airflow, marine-grade paint and hot-dip galvanised internal supports, Camlock power connections.
- Quality components: contacts/circuit breakers from ABB/Schneider, fuses Delixi, factory test reports provided.
Product Value
- Delivers safe, repeatable, and accurate high-power testing (load accuracy ±3%) to validate generator performance, capacity and control systems.
- Enables full simulation of real-world power factors (lead 0.95 to lag 0.8) for realistic commissioning and acceptance testing.
- Modular design and containerized layout reduce onsite installation time and simplify maintenance, lowering downtime and operational risk.
- Customizable voltage/current and step configuration to meet client-specific testing protocols and site conditions.
- Improves asset reliability and compliance by providing documented factory testing and certified equipment.
Product Advantages
- High-capacity, full RLC capability (3500 kW) uncommon in a single modular system, supporting complex test profiles.
- Strong safety and redundancy: automatic protections, emergency stop and fan interlocks minimize operator and equipment risk.
- Industrial-grade build and components (ABB/Schneider/Siemens) for long service life and proven reliability.
- Certified and factory-tested product with spare parts and 24/7 after-sales support; customizable exterior color/layout.
- Designed for harsh environments: wide temperature/humidity range, marine-resistant coatings, and portability with lifting points.
Application Scenarios
- Generator acceptance testing, commissioning and routine maintenance for standby, prime and rental gensets.
- Power plant and substation commissioning, load-transfer and performance validation.
- Data centers, hospitals and critical facilities verifying backup power capacity and behavior under load.
- Industrial facilities, manufacturing plants and microgrid installations for load simulation and system tuning.
- Marine and offshore power testing, rental/test fleets, and factory testing of alternators, switchgear and UPS systems.