Product Overview
- 5 MW (5000 kW) resistive AC, 3-phase load bank designed for 11 kV systems (other voltages customizable).
- Container-type outdoor unit (12 m long) with bolted air ducts for vertical hot-air discharge, suitable for transport and outdoor operation.
- Designed for continuous duty to perform full-load testing, commissioning and maintenance of large generators and power systems.
Product Features
- Electrical: AC 11 kV rated, connected with tin‑plated copper bus; control power AC 380 V, 3-phase 4-wire. Frequency 50/60 Hz.
- Loading and control: 100 kW resolution load steps (100k + 200k + 200k + 500k + 4×1000k), loading accuracy ≤ 3%, 3‑phase unbalance ≤ 3%. Local panel or remote PC operation via Modbus TCP / PLC; data save and print capability.
- Resistors & cooling: 8020 Ni‑Cr alloy finned resistors, forced-air cooling with axial fans (noise < 80 dB at 3 m), horizontal intake and vertical outlet.
- Protection & instrumentation: protections for over‑temperature, low air volume, phase sequence, short circuit, fan interlock, access control, temp/humidity control and emergency stop. Digital meters for voltage, current, power, power factor and frequency.
- Mechanical/environmental: Q235 steel powder-coated enclosure (RAL 7035), lift lugs, dimensions 12,000 × 2,530 × 2,600 mm, weight ~18,000 kg; ambient –20 °C to 50 °C, humidity up to 100%, altitude up to 2,500 m. Parallel expansion of multiple load banks supported.
Product Value
- Reliable, high‑power, turnkey solution for validating and maintaining large electrical generation and distribution equipment.
- Practical and economical: containerized, transportable design cuts site preparation and simplifies outdoor deployments.
- Remote monitoring and data logging enable repeatable tests, traceable records and faster commissioning cycles.
- Robust protections and industrial construction extend service life and reduce downtime risk.
Product Advantages
(vs. similar products)
- Very high single‑unit capacity (5 MW) at medium voltage (11 kV), reducing need for many smaller units.
- Containerized, weather‑proof design with dedicated air ducts for efficient cooling in outdoor conditions.
- Fine load resolution (100 kW) plus modular step architecture for flexible, precise loading profiles.
- Comprehensive protection suite and digital metering for safe, accurate testing.
- Supports industry, ship, military and telecom standards and parallel expansion for scalable test systems.
Application Scenarios
- Load testing, commissioning and maintenance of gas or diesel power plants and large generators.
- Grid and substation testing, protective relay and stability testing.
- Telecom and data center generator verification and UPS/generator handover testing.
- Shipboard and naval power system testing (ship/military standard compatible).
- Factory acceptance testing, temporary industrial load simulation and training/demo facilities.