Product Overview
1) Product overview
Product Features
- The Rata High Voltage Resistive Load Bank (model RT5000kWLB) is a 5 MW, 11 kV AC, container‑type resistive load bank manufactured by Deyang Rata Technology Co., LTD.
Product Value
- Built for outdoor use with horizontal air intake and vertical ducted exhaust, the unit is weather- and animal‑protected and sized at 12,000 × 2,530 × 2,600 mm (L×W×H), weighing about 18,000 kg.
Product Advantages
- Designed for continuous duty operation, it is suitable for high‑voltage power system testing and commissioning.
Application Scenarios
2) Product features
- Electrical: 5000 kW rated power at 11 kV (custom voltages available), 50/60 Hz, control power AC 380 V 3‑phase 4‑wire. Insulation class F.
- Loading & control: Loading accuracy ≤ 3%, 3‑phase unbalance ≤ 3%, fine resolution 100 kW steps with modular step grouping, local panel switching or remote PC control via Modbus TCP/PLC with data save/print.
- Construction & cooling: 8020 Ni‑Cr finned resistors, forced‑air axial fans, noise < 80 dB at 3 m, Q235 steel powder‑coated enclosure (RAL7035), lift lugs for movement.
- Protection & instrumentation: Built‑in protections (high temp, low air volume, phase sequence, short circuit, fan interlock, access control, temp/humidity control, emergency stop) and digital meters for V, I, P, PF and frequency.
- Expandability & standards: Supports parallel expansion of multiple units and complies with ship, military and telecommunication standards.
3) Product value
- Enables safe, accurate, and repeatable high‑voltage load testing and commissioning of generators, transformers and distribution systems without relying on live customer loads.
- Reduces commissioning time and operational risk by providing controlled, continuous resistive loading with detailed data logging and remote control.
- Robust outdoor design and waterproofing simplify site logistics (single film packing for export) and reduce installation preparation.
- Manufacturer support (24/7 after‑sales, commissioning and operator training) helps ensure reliable deployment and faster ramp‑up.
4) Product advantages
- High voltage capability (11 kV) with high total power (5 MW) in a containerized, transportable package tailored for power station use.
- Precise loading (≤3% accuracy) and balanced 3‑phase performance reduce test uncertainty.
- Modular step design and parallel expansion allow flexible configuration to match a wide range of test profiles.
- Comprehensive protections and industrial‑grade construction (Q235 steel, powder coat) provide durability in harsh field conditions and compliance with multiple standards.
- Remote operation (Modbus TCP/PLC/software) and data recording support modern commissioning and diagnostic workflows.
5) application scenarios
- Utility and independent power plant commissioning and performance verification (e.g., gas and thermal power plants).
- Generator and transformer acceptance testing, load bank testing for commissioning and preventive maintenance.
- Substation and switchgear testing, relay and protection system validation.
- Military, maritime and telecommunication critical power system testing (compliant with corresponding standards).
- Factory acceptance tests, contractor site testing, and any industrial facility needing high‑voltage resistive load simulation.
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5MW Resistive Load Bank Data Sheet |
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Product name |
5000kW resistive load bank; |
| Model number | RT5000kWLB; |
| Design | Container type with air duct for outdoor use; |
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Rated power |
AC 11kV. Connected with tin plated copper bar. Other customized voltages are available; |
| Control power |
AC380V,3 phase 4 wire,connected with quick coonector/terminal; |
| Frequency | 50Hz/60Hz; |
| Loading accuracy | ≤ 3%; |
| 3 phase balance | Unbalance degree ≤ 3%; |
| Duty cycle | Continuous work |
| Insulation | F |
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Operation mode |
1)Local panel switching operation 2)Remote PC operation(Mod bus TCP communication protocol,PLC system,operation software,support load data save and printing); |
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Load steps |
100kW resolution;100kW+200kW+200kW+500kW+1000kW+1000kW+1000kW+1000kW |
|
Resistor |
8020 Ni-Cr alloy finned resistor; |
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Cooling system |
Forced air cooling;horizontal air intake and vertical outlet;Axial fan,noise less than 80dB at 3m distance; |
| Enclosure | Q235 steel,powder coated. |
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Protection |
High temperature,low air volume,phase sequence,short circuit,fan interlock,access control,temperature and humidity control,emergency stop; |
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Digital meter |
Voltage,current,power,power factor and frequency; |
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Load expansion |
Parallel expansion of multiple loads; |
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Standard |
Meet international standard,ship standard,military standard and telecommunication standard |
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Movement |
Lift lugs on the top |
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Color |
RAL 7035(industrial grey) |
| Dimensions | 12000mm*2530mm*2600mm (L*W*H) |
| Weight | 18000Kg |
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Ambient temperature |
-20℃ to 50℃ |
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Humidity |
Up to 100% |
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Altitude |
Up to 2500m |
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Atmospheric pressure |
86 to 106kPa |
| Warranty period | 12 months start from commissioning at clients' ste |
| Packing | Wrapping film |