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Product Overview

1) Product overview

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Product Features

- A high-capacity, outdoor containerized resistive–reactive load bank designed to simulate realistic electrical loads for generators, UPS systems and power distribution networks.

Product Value

- Example model: X5000L (rated ~5000 kVA apparent / 4000 kW active at 400 V, PF 1.0; reactive capacity at PF 0.8 is 3000 kVAR).

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Product Advantages

- Built in a weatherproof ISO-style container with marine-grade paint, IP54 control chamber, ISO lifting points and full outdoor capability.

Application Scenarios

- Manufactured under ISO9001:2000 quality management with extensive factory acceptance testing.

2) Product features

- Combined resistive and reactive load elements (power factor 0.8 operation supported).

- Fine load stepping and resolution (typical active steps with 100 kW resolution; reactive steps down to 10 kVAR).

- Forced-air cooling with high airflow vertical exhaust, multiple heavy-duty fans and horizontal intake for efficient heat dissipation.

- Robust electrical design: copper busbars, 3‑phase 4‑wire, 400 Vac rated, insulation test to 600 Vac, and contactor-based load switching.

- Built-in protection and controls: over-temperature cutout, fan/fan airflow interlocks, fan overload protection, emergency stop, phase-failure and short‑circuit protections.

- Flexible control options: local manual, remote PLC/computer, and optional cloud/SCADA integration.

- Wide environmental ratings: operates in extreme ambient temperatures and can be customized for altitude and other site conditions.

3) Product value

- Provides accurate, repeatable simulation of real-world loads to verify the performance and reliability of power systems (generators, UPS, switchgear).

- Enables safe, controlled commissioning, acceptance testing and preventive maintenance—reducing unplanned downtime and ensuring equipment meets specification.

- Customizable design lets buyers match voltage, capacity, cooling, load steps and control systems to their exact needs, increasing testing relevance and ROI.

- Onsite commissioning, testing and operator training services reduce installation risk and accelerate time-to-service.

4) Product advantages

- Purpose-built outdoor container construction with marine-grade coating and IP54 control protection for durability in harsh environments.

- High-capacity, modular and precisely stepped load elements for flexible, scalable testing.

- Strong cooling capability and thermal protections allow continuous, high-power operation even at elevated ambient temperatures.

- Comprehensive quality management and factory testing (multiple inspection stages and FAT checks) for reliable delivery and performance.

- Extensive customization and control options, plus onsite support, make it adaptable to diverse customer requirements.

5) Application scenarios

- Routine and acceptance testing of diesel and gas generator sets.

- UPS system performance and discharge testing, and battery bank verification.

- Commissioning and load testing of switchgear, transformers and power distribution systems.

- Data centers, hospitals, telecom sites, utilities, industrial plants and military bases where reliable emergency power validation is critical.

- Rental fleets, factory acceptance testing (FAT), research labs and any facility requiring planned load application for maintenance or validation.

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Description

Model No.

X5000L

Country of origin

China

Apparent power capacity

5000 kVA

Active power capacity(PF 1.0)

4000 kW

Rated testing voltage

400 Vac

Load step(Active power)

100+200+200+500+1000*3KW

Load resolution

100kW

Reactive power capacoty(PF0.8)

3000 kVAR

Load step (Reactive power)

10+20+20+50+100+100+150*18 KVAR

Load resolution(Reactive power)

10kVar

Frequency

50Hz.

Phases wires

3ph 4w

Voltage Tolerance (Short Term Operation)

+5%

Load Element Tolerance

≤+2.5%

Insulation Test

600 Vac

Load Connections

Copper busbars

Protection

Thermal emergency cut out

 

Air flow switch

 

Fan overload protection

 

Emergency stop

Control voltage

3ph 400VAC 50/60HZ.

Airflow volume(Approx. CMM)

2700 CM/H *8

Airflow direction

Vertical upwards air forced cooling

Fans Nos.

12 pcs . (4kW each)

Load switching contactor type

3 pole AC contactors

Rated maximum ambient temp. operation

+60°C / +140°F

Rated minimum ambient temp. operation

-20°C / -4°F

Altitude rating

≤2000 [m.a.s.l] or customized

Control chamber IP rating

IP 54 outdoor

Enclosure material

Containerised carbon steel with marine grade painting.

Portabality

Standard ISO lifting points

Enclosure dimentions

Length(mm)

9500

Width(mm)

2438

Height(mm)

2800

Weight of load bank

20000 Maximum

Contact us
we welcome custom designs and ideas and is able to cater to the specific requirements. for more information, please visit the website or contact us directly with questions or inquiries.
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