Product Overview
1) Product overview
Product Features
- A high-capacity, outdoor containerized resistive–reactive load bank designed to simulate realistic electrical loads for generators, UPS systems and power distribution networks.
Product Value
- Example model: X5000L (rated ~5000 kVA apparent / 4000 kW active at 400 V, PF 1.0; reactive capacity at PF 0.8 is 3000 kVAR).
Product Advantages
- Built in a weatherproof ISO-style container with marine-grade paint, IP54 control chamber, ISO lifting points and full outdoor capability.
Application Scenarios
- Manufactured under ISO9001:2000 quality management with extensive factory acceptance testing.
2) Product features
- Combined resistive and reactive load elements (power factor 0.8 operation supported).
- Fine load stepping and resolution (typical active steps with 100 kW resolution; reactive steps down to 10 kVAR).
- Forced-air cooling with high airflow vertical exhaust, multiple heavy-duty fans and horizontal intake for efficient heat dissipation.
- Robust electrical design: copper busbars, 3‑phase 4‑wire, 400 Vac rated, insulation test to 600 Vac, and contactor-based load switching.
- Built-in protection and controls: over-temperature cutout, fan/fan airflow interlocks, fan overload protection, emergency stop, phase-failure and short‑circuit protections.
- Flexible control options: local manual, remote PLC/computer, and optional cloud/SCADA integration.
- Wide environmental ratings: operates in extreme ambient temperatures and can be customized for altitude and other site conditions.
3) Product value
- Provides accurate, repeatable simulation of real-world loads to verify the performance and reliability of power systems (generators, UPS, switchgear).
- Enables safe, controlled commissioning, acceptance testing and preventive maintenance—reducing unplanned downtime and ensuring equipment meets specification.
- Customizable design lets buyers match voltage, capacity, cooling, load steps and control systems to their exact needs, increasing testing relevance and ROI.
- Onsite commissioning, testing and operator training services reduce installation risk and accelerate time-to-service.
4) Product advantages
- Purpose-built outdoor container construction with marine-grade coating and IP54 control protection for durability in harsh environments.
- High-capacity, modular and precisely stepped load elements for flexible, scalable testing.
- Strong cooling capability and thermal protections allow continuous, high-power operation even at elevated ambient temperatures.
- Comprehensive quality management and factory testing (multiple inspection stages and FAT checks) for reliable delivery and performance.
- Extensive customization and control options, plus onsite support, make it adaptable to diverse customer requirements.
5) Application scenarios
- Routine and acceptance testing of diesel and gas generator sets.
- UPS system performance and discharge testing, and battery bank verification.
- Commissioning and load testing of switchgear, transformers and power distribution systems.
- Data centers, hospitals, telecom sites, utilities, industrial plants and military bases where reliable emergency power validation is critical.
- Rental fleets, factory acceptance testing (FAT), research labs and any facility requiring planned load application for maintenance or validation.
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Description |
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Model No. |
X5000L |
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Country of origin |
China |
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Apparent power capacity |
5000 kVA |
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Active power capacity(PF 1.0) |
4000 kW |
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Rated testing voltage |
400 Vac |
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Load step(Active power) |
100+200+200+500+1000*3KW |
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Load resolution |
100kW |
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Reactive power capacoty(PF0.8) |
3000 kVAR |
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Load step (Reactive power) |
10+20+20+50+100+100+150*18 KVAR |
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Load resolution(Reactive power) |
10kVar |
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Frequency |
50Hz. |
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Phases wires |
3ph 4w |
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Voltage Tolerance (Short Term Operation) |
+5% |
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Load Element Tolerance |
≤+2.5% |
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Insulation Test |
600 Vac |
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Load Connections |
Copper busbars |
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Protection |
Thermal emergency cut out |
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Air flow switch |
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Fan overload protection |
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Emergency stop |
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Control voltage |
3ph 400VAC 50/60HZ. |
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Airflow volume(Approx. CMM) |
2700 CM/H *8 |
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Airflow direction |
Vertical upwards air forced cooling |
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Fans Nos. |
12 pcs . (4kW each) |
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Load switching contactor type |
3 pole AC contactors |
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Rated maximum ambient temp. operation |
+60°C / +140°F |
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Rated minimum ambient temp. operation |
-20°C / -4°F |
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Altitude rating |
≤2000 [m.a.s.l] or customized |
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Control chamber IP rating |
IP 54 outdoor |
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Enclosure material |
Containerised carbon steel with marine grade painting. |
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Portabality |
Standard ISO lifting points |
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Enclosure dimentions |
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Length(mm) |
9500 |
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Width(mm) |
2438 |
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Height(mm) |
2800 |
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Weight of load bank |
20000 Maximum |